Advanced Converter Taphole Drilling and Resleeving Machine for Steel Plants-Innovake
Revolutionize Taphole Maintenance in Steel Converters
In the fast - paced and demanding world of steel production, efficient taphole maintenance is crucial for uninterrupted operations. Our Converter Taphole Drilling and Resleeving Machine is the ultimate solution, designed to meet the highest standards of precision, durability, and productivity in steel converters.
Integrated Maintenance for Unmatched Efficiency
- One - Stop Solution: This state - of - the - art machine combines three essential functions - taphole drilling, sleeve brick replacement, and tapping hole renewal - into a single, streamlined process. By integrating these operations, it significantly reduces the time and effort required for taphole maintenance, leading to enhanced productivity.
- Precision Engineering: Specially engineered for converter taphole drilling and sleeve brick replacement, our machine ensures consistent hole geometry. This precision not only improves the performance of the taphole but also helps in maintaining the integrity of the refractory lining, extending its lifespan.
Automated Drilling for Superior Results
- Advanced Drilling Technology: Equipped with cutting - edge taphole drilling capabilities, our machine uses automated technology for precise hole creation and reaming. This reduces operator intervention, minimizing the risk of human error and ensuring high - quality results every time.
- Flexible Drilling Parameters: The drilling parameters such as depth, speed, and angle are fully adjustable. This flexibility allows the machine to adapt to varying converter designs and slag conditions, making it a versatile taphole reaming machine suitable for different production requirements.
Hassle - Free Sleeve Brick Replacement
- Quick and Safe Operations: The sleeve brick replacement mechanism of our tap hole drilling and resleeving machine is designed to facilitate quick and safe tapping hole sleeve replace operations. This reduces the downtime during refractory lining maintenance, ensuring that your production schedule is not disrupted.
- Secure Clamping System: A hydraulic clamping system is in place to ensure the secure positioning of new sleeve bricks, whether they are standard or custom sizes (e.g., 120 mm OD, 250 mm length). This guarantees seamless refractory sleeve replacement and reliable performance.
Built to Withstand Harsh Environments
- Heat - Resistant Construction: Constructed with high - quality heat - resistant materials, our machine can withstand temperatures of up to 1,800°C. This makes it highly durable and suitable for the harsh converter environments where extreme heat is a constant factor.
- Rugged Design: The rugged design of the machine enables it to support continuous operation in high - impact, abrasive conditions. It is built to last, ensuring long - term reliability and minimizing maintenance requirements.
Key Benefits for Your Business
- Enhanced Productivity: Our machine reduces taphole maintenance time by a remarkable 40% compared to manual methods. This means more production time and increased output for your steel plant.
- Improved Safety: With remote - controlled operation, worker exposure to molten metal and hazardous fumes is minimized, creating a safer working environment.
- Cost - Efficiency: The extended lifespan of sleeve bricks and reduced refractory waste result in significant cost savings in the long run. This cost - efficiency makes our machine a wise investment for your business.
- Versatility: It is compatible with various converter sizes and taphole configurations, providing flexibility for different production setups.
Wide Range of Applications
- Converter Taphole Drilling and Reaming: Ideal for creating and maintaining tapholes with precision.
- Sleeve Brick Replacement and Renewal: Ensures seamless replacement of sleeve bricks for optimal performance.
- Taphole Refractory Lining Maintenance: Helps in maintaining the integrity of the refractory lining.
- Emergency Taphole Repairs: Can be used for quick and effective emergency taphole repairs during production stoppages.
Transform Your Steel Production
The Converter Taphole Drilling and Resleeving Machine is a game - changer for steel plants. It sets a new standard for taphole management, offering unmatched efficiency, safety, and reliability. Whether you are a steel mill, foundry, or involved in heavy industrial operations, this machine will ensure consistent taphole performance and maximize converter uptime. Invest in our top - notch steelmaking taphole solutions today and take your production to the next level.
| Item |
Description |
Specs |
| 1 |
Reamer diameter(mm) |
0230-0400 |
| 2 |
power head stroke (mm) |
2600 |
| 3 |
sleeve turning strokce (mm) |
2000 |
| 4 |
The offset distance between the reaming slide frame and new bricks (mm) |
650 |
| 5 |
elevation angle |
15 |
| 6 |
depression angle |
30 |
| 7 |
up carriage rotation speed(rpm) |
0,8 |
| 8 |
hydraulic power head |
|
| 9 |
impact pressure (bar) |
160 |
| 10 |
impact frequency(bmp) |
1500/2200 |
| 11 |
rotation pressure (bar) |
205 |
| 12 |
rotation torque (N.m) |
10251 |
| 13 |
travelling mechanism |
Hydraulic drive |
| 14 |
Walking speed (Km/h) |
0-3.0 |
| 15 |
Climbing capacity |
26° |
| 16 |
system ground pressure(Kg/cm2) |
0.4 |
| 17 |
hydraulic system |
|
| 18 |
Engine Model no. and manufacturer |
DF |
| 19 |
Motor Power rated speed(KW/rpm) |
154/2200 |
| 20 |
Mode of operation |
Hydraulic pilot operation |
| 21 |
system pressure (MPa) |
28 |
| 22 |
Pilot pressure (Mpa) |
2.7-S.5 |
| 23 |
Other |
|
| 24 |
Control mode |
remote control (optional) |
| 25 |
Cooling and dusting method |
spaying and cooling and dedusting |
| 26 |
Lifting mode |
Lifting of spreader |
| 27 |
Overall dimensions
(length x width x height) |
7250x3030x3700 The slide frame is placed horizontally |
| 28 |
Total weight |
18 Tons |
Innovake Founded in 2011 and headquartered in Zhangjiakou, Hebei Province, Innovake is a leading manufacturer of specialized metallurgical equipment and engineering service provider. We focus on R&D production
and maintenance of high-end demolition and repair machinery for steel plants, with products exported to Russia, Iran, and other international markets.
Corporate Culture
- Core Values: Integrity, Unity, Dedication, and Innovation
- Built on trust and teamwork, driving technological breakthroughs and service excellence.
- Business Philosophy: Win-Win Collaboration, Innovative Development
- Delivers customized solutions through cutting-edge R&D and industrial synergy.
- Vision: To become a world-class supplier of specialized metallurgical equipment
- Pioneers intelligent and green transformation in global metallurgy.
Four Core Product Lines
-
- Converter Equipment: Demolition machines, slag removal machine, porous plug removal machine, and new energy demolition systems (e.g., hydrogen-powered).
- EAF Equipment: Bridge-type demolition machines, tap-hole drilling, and slag removal tools.
- Blast Furnace Equipment: Hot metal trough clean machine, torpedo car debricking machine (30% efficiency boost).
- Attachments: High-temperature hydraulic hammers, drill bits (Integrated button reamer/Replaceable button reamer/Impact reamer bits/Spiral taphole reamer).
- Cooperative clients
- Serves Baowu Group (Baosteel, Wuhan Steel), Ansteel Group, HBIS Group, Shougang Group, etc., across 20+ provinces.
- Case Study: Enabled 15% capacity growth at Baosteel Deqing via full-process demolition solutions.
- International Expansion
- Exports to Russia, Iran, Bolivia, Indonesia, etc.; overseas revenue now accounts for 25% of total.
- Industry-Academia Collaboration
- Partners with China Metallurgical Group Corporation (MCC) institutes to develop AI-driven demolition robots.
- Service Hubs
- Nanjing (Yangtze River Delta), Tangshan (North China), Anshan (Northeast China).
- Resources: Full-time service engineers, rapid-response vehicles, localized spare parts warehouses (48-hour emergency support).
- Customization
- Designs non-standard equipment for 90% of global metallurgical scenarios (e.g., confined spaces, extreme dust).
- Lifecycle Management
- Offers overhauls, green energy retrofits (e.g., hydrogen integration), and maintenance contracts.
Summary: Innovake has emerged as a hidden champion in metallurgical equipment through its dual-drive strategy of technology and service. With deepening client loyalty and relentless innovation, it is poised to dominate the global shift toward smart, sustainable metallurgy.
General Inquiries
What kind of products does Innovake mainly offer?
Innovake specializes in providing high - quality machinery and equipment for the metallurgical and mining industries. Our main products include Debricking machines, slag skimming machines, taphole drilling machines, and taphole reaming drill bits. These products are designed to meet the diverse needs of steel mills, foundries, and other related industrial sectors.
What makes Innovake's products stand out in the market?
Our products are developed with international advanced technology, integrating machinery, electricity, and hydraulics. They feature full - hydraulic telescopic functions, which ensure high efficiency and precision in operation. The machines are also designed to withstand harsh working environments such as high temperature and high dust. Moreover, we offer customizable solutions to meet specific customer requirements.
Is Innovake part of any industry alliances?
Currently, Innovake is committed to independent R & D and production. However, we are actively exploring cooperation opportunities with industry - leading companies to expand our product portfolio and service scope, aiming to provide customers with more comprehensive solutions.
Product - related Questions
Can I customize the specifications of Innovake's products?
Yes, we support product customization. Whether it's adjusting the size, function, or performance parameters of the equipment, our professional R & D team can work with you to design and manufacture products that meet your specific needs. Please contact our sales team with your detailed requirements, and we will provide you with a customized solution as soon as possible.
How reliable are Innovake's products in high - temperature and high - dust working environments?
Our products are specifically designed to adapt to high - temperature and high - dust conditions. The materials used in the manufacturing process have excellent heat - resistance and wear - resistance. For example, the working tools of our furnace dismantling machines are made of special alloys that can withstand extreme temperatures. In addition, the overall structure of the equipment is optimized to prevent dust from entering key components, ensuring stable and reliable operation in harsh environments.
What is the lifespan of Innovake's products?
The lifespan of our products depends on various factors such as usage frequency, working conditions, and maintenance. Under normal operating conditions and with proper maintenance, our main products like furnace dismantling machines and slag skimming machines can have a service life of more than 10 years. We also provide detailed maintenance guidelines and after - sales support to help customers extend the lifespan of the products.
Order - related Questions
How can I place an order for Innovake's products?
You can place an order in the following ways:
- Contact our sales representatives directly via email or phone. Our contact information is available on the "Contact Us" page of our website.
- Fill out the online inquiry form on our website. Provide detailed information about the products you are interested in, and our team will get back to you as soon as possible to guide you through the ordering process.
What if the product I want is not listed on the website?
Our website does not cover the entire range of our products. If you cannot find the product you need on the website, please contact our sales team. Provide them with a detailed description of the product requirements, and we will check if it is available in our product line or if we can develop a customized solution for you.
Can I make a rush order?
Rush orders are possible, but they are subject to our production schedule and availability of raw materials. When you place a rush order, please inform our sales team in advance. There may be additional charges associated with rush orders to cover the cost of expedited production and delivery. We will do our best to meet your urgent needs.
How long does it take for the ordered products to be delivered?
The delivery time depends on several factors, including the type of product, production lead time, and shipping method. For standard products, the production lead time is usually 12 weeks. After production, the shipping time varies according to the destination and the chosen shipping carrier. We will provide you with an estimated delivery time when you place the order, and we will keep you updated on the progress of your order.
After - sales Service
What kind of after - sales service does Innovake provide?
We offer a comprehensive after - sales service package, including:
- Installation and commissioning: Our professional technicians can be dispatched to your site to install and commission the equipment, ensuring that it is in good working condition before use.
- Training: We provide training for your operators and maintenance personnel to ensure they can operate and maintain the equipment correctly.
- Spare parts supply: We have a sufficient inventory of spare parts to ensure quick replacement in case of equipment failure.
- Maintenance and repair: Our after - sales service team is available to provide on - site maintenance and repair services. You can also contact us for remote technical support.
If my equipment needs service or repair, how do I schedule it?
Please contact our after - sales service team. You can reach us by phone at
+86 400-080-4568. Provide us with details about the equipment model, the problem you are experiencing, and any relevant information. We will then arrange for a service technician to contact you and schedule the service or repair as soon as possible.
Can I return a defective product?
If you receive a defective product, please contact our customer service team within 7 days of receipt. We will arrange for an inspection of the product. If the defect is confirmed, we will provide a replacement or a repair service according to your preference. Please note that you need to obtain a Return Merchandise Authorization (RMA) number from our customer service before returning the product.
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